Job Description

POSITION PURPOSE
Set Up and Operate the Automated Line Equipment and Process Cycles:

1. Strip Cleaning Cycle
2. Wash and Spin Dry Cycle
3. 300 Series Passivation Cycle
4. 410 Passivation Cycle
5. Shoulder Bolt Passivation Cycle

PRINCIPAL ACTIVITIES
Productivity

• Set Up and operation of Automated Line for each Process Cycle by using a touch screen interface and hand-held hoist controller.
• Load product into process barrels and keeps the line loaded with no empties unless working by yourself.

• Troubleshoot operation of the automatic hoists. Inform maintenance staff / Supervisor if needed.
• Unload fasteners from barrels into spin dryer baskets for drying.

• Responsible for legible completion and signing of DTU cards and using accurate codes.
• Stage parts in the correct staging area.

Quality

• Check process tank baths for concentration and preforms addition as needed.
• Documents all chemicals used on the automated line at the time of the adds.
• Perform visual checks on product during unloading for cleanliness issues causing rework.
• Before reworking looks for root cause of quality issue.
• Preforms mixed part checks of barrels, loaders and spin dryer baskets between product loads.
• Monitors product for shavings and sending this product back to Vibe washer.
• Notifies shift supervisor of any mixed parts issues and scrap issues.
• Be knowledgeable in ISO14001 requirements.
• Communicate all necessary information at shift change.
• Record date for SPC and IATF16949 documentation.

Boiler Operation

• Be Operator Boiler Certified.
• Keep Boiler chemical at adequate levels.
• Start up and shut down of Automated Line Boiler.

Maintenance and Housekeeping

• Automated line housekeeping that includes on-going and weekly cleaning of floors and equipment.
• Maintains oil skimmers and preforms filter changes.

Performs duties as requested by Supervisor or Leadperson.

RCRA (Resource Conservation Recovery Act) COMPLIANCE

1. Generate hazardous waste when operating equipment.
2. Transport hazardous waste and/or non-hazardous waste storage area.

EDUCATION AND EXPERIENCE:

Required Skills/Knowledge:
High School Diploma or GED.
Knowledge of air and water quality to ensure proper specifications are met.

Basic math skills (add, subtract, multiply and divide).

Good mechanical ability, troubleshooting skills and problem-solving skills.

Teamwork and communication skills.

Willingness and ability to follow all safety rules.

Knowledge in ISO14001 requirements.
Preferred:
Knowledge of Electropolish and Passivate processes.
Personal computer knowledge. more